Plants and equipment

Hoisting and transport equipment

Each bay features 2 OMIS bridge cranes for a total of sixteen 5 t cranes and six 15 t cranes.

Internal and external auxiliary means

All machining departments are connected by track-mounted trolleys in addition to:
  • LINDE lift 70 q
  • LINDE lift 50 q
  • 2 LINDE lifts 15 q
  • FANTUZZI 45 ton lifter
  • RENAULT 60 q truck with mechanical arm

Cutting department

This department is equipped with motorized torches for cutting carbon steel and stainless steel sheets, as well as:
  • VERINA oleodynamic guillotine shears
    cutting thickness up to 26 mm on 3100 mm of width
  • NUOVA LUCAS automatic shears 8/2600
    cutting of thicknesses 1:8 mm and diameters of 200:5000 mm
  • MARIANI automatic shears
    cut of thicknesses 1:15 mm and diameters of 200:4000 mm shaped iron and stainless steel
  • SIO plasma cutting system
    for stainless steel and thickness up to 30 mm (SAF 0320-0400)
  • SIO plasma cutting system
    for stainless steel and thickness up to 50 mm (NERTAJET 80-120)
  • KOIKE 3650x18.000 pantograph system with KJELLBERG generator
    with cutting potential up to 80 mm in stainless steel and carbon steel

Warehouse

Our warehouse always keeps a stock of materials like: S235JR-S275JR, P265 GH/NH/NL1/NL2-SA516-60, P 355 NH/NL1/NL2 - SA516-70 of 3:50 mm and stainless steel materials AISI 304 and 316 L of 2.5:25 mm in the various commercial formats.

The goods acceptance areas are equipped to deal with large quantities of sheets in different sizes and thicknesses.

Welding department

The welder teams can count on qualified personnel certified by the various competent authorities for submerged arc welding and manual welding.
  • Manual welding: 10 welding machines (up to 800 A) with electrode and continuous wire
  • Robotic submerged arc welding: 3 ESAB LAE 800 welding machines with A2 MINITRAC 800A

Press department

  • 2 BOLDRINI two-column hydraulic presses mod. PAO 1000/9100
    Net width: 9100 mm - Height: 3000 mm - Power: 1000 t
    Equipped with RIBO HF 250 manipulator able to automatically handle discs with diameter up to 9100 mm, and equipped with C.N.C. (Computerized Numerical Control)
  • BOLDRINI two-column hydraulic press mod. PAO 600/8000
    Net width: 8000 mm - Height: 2500 mm - Power: 600 t
    Equipped with MSF 150 manipulator able to automatically handle discs with diameters up to 8000 mm
  • BOLDRINI two-column hydraulic press mod. PAO 400/5200:
    Net width: 5200 mm - Height: 1500 mm - Power: 400 t
    Equipped with a 45X5100 MSF/T manipulator able to automatically handle discs with diameter up to 5100 mm, and equipped with C.N.C. (Computerized Numerical Control)
  • BOLDRINI C-Frame hydraulic press mod. POCC 400+400+200
    Net width: 4000 mm - Height: 2200 mm - Power: 800 ton
    Specific machine for hot molding, straightening of special pieces, large semi-large molding, molding and outlines of cones.
  • BOLDRINI two-column hydraulic press mod. PAO 600/5500:
    Net width: 5400 mm - Height: 1500 mm - Power: 600 t
    Attrezzata con manipolatore MSF/T 70X5400 in grado di manovrare automaticamente dischi con diametro fino a 5400 mm, e dotata di C.N.C. (Controllo Numerico Computerizzato)
  • 2 BOLDRINI two-column hydraulic presses:
    Used for embossing small dishes and hot forging
    Net width: 4800 mm - Height: 1500 mm - Power: 200 t
  • MAGNAGHI C-Frame hydraulic press
    Net width: 1800 mm - Height: 1500 mm - Power: 200 t
  • CAMEVA C-Frame double ram hydraulic press
    Featuring possible side ram
    Net width: 1800 mm - Height: 1500 mm - Power: 300 t

Rolling department

  • BOLDRINI RIBO 45 rolling machine
    Workable thicknesses from 10 to 50 mm
    Machinable diameters from 1800 to 8000 mm and also for large diameter bases with several sectors.
    Equipped with electronic measuring system and thermal screens for hot working.
  • n.2 BOLDRINI RIBO 32 rolling machines
    Workable thicknesses from 5 to 35 mm
    Machinable diameters from 800 to 8000 mm and also for large diameter bases with several sectors.
  • BOLDRINI RIBO 25 rolling machine
    Workable thicknesses from 3 to 25 mm
    Machinable diameters from 800 to 6000 mm
  • BOLDRINI RIBO 20 rolling machine with CNC "PLAYBACK" system without hole
    Workable thicknesses from 3 to 20 mm
    Machinable diameters from 400 to 3050 mm
  • BOLDRINI RIBO 20 rolling machine
    Workable thicknesses from 3 to 20 mm
    Machinable diameters from 500 to 4000 mm
  • BOLDRINI RIBO 15 rolling machine
    Workable thicknesses from 2 to 15 mm
    Machinable diameters from 200 to 4000 mm
  • BOLDRINI RIBO 13 rolling machine
    Workable thicknesses from 2 to 13 mm
    Machinable diameters from 300 to 4000 mm

Trimming and bevelling department

For horizontal trimming and bevelling, the following equipment is used:
  • 1 Circular positioner for heads with a maximum diameter of 5000 mm and a capacity of 6000 kg
    Equipped with plasma HYPERTHERM max 200
  • 1 Circular positioner for heads with max diameter according to request and capacity 30000 kg
    Equipped with plasma KJELLBERG 300A
  • 4 TRIUMPH manual bevelling machines producing bevels on shaped hemisphere segments
Bevels and tapering are performed by machine on request.

Testing Instrumentation

  • Thickness measuring: the thickness of the heads and incoming sheets is controlled with ultrasonic devices GILARDONI DG 30 and KRAUTKRAMER BRANDSON DM4 DL.
  • Temperature measuring:
    - n.2 Digital optical pointer pyrometers TEXT 860-T1 used in hot-forming
    - Hygrometer-thermometer DELTA OHM HD 8501 for humidity detection of the welding material
  • Amperage welders check: Digital clamp meter PDG200T1

Maintenance department

For the routine and extraordinary maintenance of all the plants, a dedicated department has been set up consisting of several rooms, 600 square meters in total, equipped with a lathe, radial drill, reciprocating saws, hand tools and all the necessary equipment to intervene promptly in case of failures or breakage on our machineries, both on the mechanical part and on the electric one, in order to obtain the maximum efficiency from all the plants.
We have in stock all the most important and critical spare parts of each machine.
We have two full-time maintenance technicians with years of experience in the specific dished heads field, and hence familiar with the machinery used to manufacture them.
PAO 1000X9100 press with manipulator PAO 600X5500 press with manipulator RIBO 25 HY 6000 edge bander